Club Car
Ingersoll Rand

The Club Car 12-stage process that takes a used golf car and transforms it into a Club Car remanufactured vehicle.

Stage 1

Used Parts Removal
The used golf car is completely disassembled down to its base chassis. The frame and chassis components are carefully inspected to insure that it is free from any damage or defects that could affect performance.

Stage 2

Cleaning
The chassis is steam cleaned to remove all dirt and debris. This provides a clean platform to begin our rebuild program.

Stage 3 Chassis Preparation
The front suspension and rear powertrain assemblies are removed from the chassis. The frame is inspected again for structural integrity. Modifications and repairs are made as required. 
Stage 4 Pedal Group Rebuild
The brake and accelerator pedal group is removed and inspected to ensure proper operation. 
Stage 5 Powertrain
This is comprised of the differential, motor, rear springs and brakes. Differential is inspected, cleaned and oil is replaced. Motor is inspected and proper operation verified. All leaf spring bushings are replaced. The brake system is checked for proper operation, lubricated as required and new brake shoes are installed. The rear axle is inspected for leaks and proper operation. Rear axle and springs are painted.
Stage 6 Front Suspension
The front suspension is completely disassembled and inspected for wear and damage. All wear items are replaced. 
Stage 7 Reassemble Chassis
DS Models - Front suspension and rear powertrain assemblies are mounted to chassis with new hardware.
Stage 8 Electrical System
All electrical components are inspected and cleaned. Proper operation is verified. The On Board Computer (OBC) is installed.
Stage 9 Battery Installation
New batteries are installed using new mounting hardware and battery connecting cables.
Stage10

Trim Installation
Precedent Models - New exterior components are installed: rear under body, fascia, floor mat retainers and kick plate.

DS Models - Exterior aluminum surfaces are buffed to remove scratches and defects. New rubber components are installed: floor mat, pedal pads, side trim, dash pockets, and tires. New safety and driver decals installed.

Stage 11 Final Assembly
Body, seats and bumpers are installed. Charger receptacle and forward/neutral/ reverse switch installed.
Stage 12 Quality Control
Final and most important step. All components are tested for proper fit and operation. Vehicle is test driven to ensure proper safe operation. Upon final approval, a new Club Car serial number is issued and attached to the vehicle signifying that it is a genuine Club Car remanufactured vehicle.